Network topology diagram showing a Robustel R2111-4L router connecting two servers (IPs 192.168.105.100/24, 192.168.105.200/24) and multiple clients (IPs 172.16.100.x/24). The diagram illustrates the router's LAN IP as 192.168.105.1/24 and WAN IP as 172.1

How an Industrial NAT Router Solves Your Biggest Factory Network Headaches

Written by: Steven Lin

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Published on

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Time to read 8 min

Author: Steven Lin, Technical Support Engineer at Robustel

Steven Lin is a Technical Engineer at Robustel, with extensive practical experience in industrial routers and IoT solutions. At Robustel, his primary responsibilities include product technical support, project management and delivery, and solution development. 

Summary

If you're managing a factory network, you've likely faced the nightmare of IP address conflicts, the challenge of connecting legacy equipment, and the complexity of secure remote access. 

This guide dives deep into how a modern Industrial NAT Router, specifically the Robustel R2111, acts as a smart network manager to solve these exact problems.

We'll explore real-world scenarios where static NAT and bidirectional NAT are game-changers, and provide a step-by-step configuration example. Discover how the right Industrial NAT Router can eliminate network bottlenecks, enhance security, and propel your factory towards smarter, more efficient operations.

Introduction: The Growing Pains of Modern Factory Networks

In today's push towards Industry 4.0, our factories are getting smarter, but our networks are getting exponentially more complex. I've spoken with countless OT managers and system integrators who are struggling with what should be simple tasks. They're trying to deploy identical production lines, but the equipment on each line comes with the same hard-coded IP address, leading to a network-wide conflict. Or they have a perfectly good, older PLC that works flawlessly but can't be configured with a gateway IP, effectively turning it into a data island.

Does this sound painfully familiar? These aren't minor inconveniences; they are major roadblocks that halt production, waste engineering hours, and prevent true digitalization. But what if there was a single device that could act as a "universal translator" and a "traffic cop" for your factory network? That's precisely the role of a powerful  Industrial NAT Router  like the  Robustel R2111 . Let's break down how it solves these common headaches.

Three engineers inspecting equipment and cabling in an industrial automation factory workshop. The scene includes robotic arms, server racks, and complex cable connections. Red

The Pain Points: Common Factory Network Challenges

Before we get to the solution, let's clearly define the problems that a robust  Industrial NAT Router  is built to solve.

  •  Production Line IP Conflicts:  When you deploy multiple identical machines or production cells, they often come from the manufacturer with the same static IP addresses. Trying to connect them to the same network creates a mess of conflicts, making communication impossible.

  •  Legacy Device "Data Islands":  Many older, yet perfectly functional, pieces of industrial equipment were never designed for modern networking and don't support gateway IP configuration. How do you bring them online without a costly replacement?

  •  Complex Cross-Segment Communication:  Your central MES server needs to pull data from a PLC on a different network segment, or a remote engineer needs to securely access an HMI for troubleshooting. Achieving this without compromising security is a major challenge.

  •  Secure Remote Access:  Providing external vendors or remote teams access to specific internal servers (like a SCADA system) without exposing your entire OT network is a critical security requirement.


The Solution: The R2111 Industrial NAT Router

The Robustel R2111 is more than just a router; it’s a core infrastructure component for smart, secure factory connectivity. Let's see how its advanced NAT features tackle each pain point.

Effortlessly Resolve Production Line IP Conflicts: Static NAT Mapping

This is a game-changer. The R2111's powerful  static NAT (Network Address Translation)  feature allows it to act as an intermediary. It can map a device's internal, conflicting private IP address to a unique, accessible address on your main factory network. This means you can have ten identical machines with the IP 192.168.1.10, and the R2111 will make them appear on your network as 10.10.1.10, 10.10.1.11, 10.10.1.12, and so on.  The IP conflict issue is completely eliminated.

Reinvigorate Legacy Devices: Flexible NAT Policy

There's no need to decommission older equipment. The R2111's innovative  NAT policy  allows you to "invisibly" create network access paths for these devices. You can configure the  Industrial NAT Router  to intercept traffic intended for a specific virtual IP and forward it to the legacy device, effectively bringing it into the modern network without any changes to the device itself.

Bridge Disparate Network Segments: Inter-domain Bidirectional NAT

The R2111 offers  Inter-domain Bidirectional NAT  functionality, acting as a secure bridge between different, isolated production network segments within your factory. Whether it's an engineer's PC accessing an HMI or an MES server exchanging data with a PLC, the R2111 provides secure, efficient bidirectional communication channels, ensuring uninterrupted data flow without complex routing rules.



Product Introduction: The Robustel R2111 Industrial NAT Router

Front view of a Robustel industrial Ethernet router, R2000 series (or specific model like R2111), showcasing its five Ethernet ports (ETH 0 to ETH 4), power input terminals (V+ V-), and a run indicator light. This compact black industrial router is designed for reliable network connectivity in harsh environments.

The  Robustel R2111  is a robust industrial Ethernet router designed for diverse IoT network connectivity. It features five gigabit Ethernet ports, configurable for flexible LAN/WAN setups, and runs on Robustel's in-house  RobustOS . This Linux-based operating system ensures high reliability and extensive technical support, making it ideal for mission-critical IoT and M2M applications. Built with a durable metal housing and a wide operating temperature range, the R2111 delivers consistent performance in demanding industrial environments.

It supports reliable wired connections with flexible WAN options and includes access to Robustel's free cloud management platform,  RCMS . RCMS allows for remote monitoring, data usage tracking, and over-the-air updates for firmware and configurations, providing essential management capabilities. Furthermore, with a fully programmable Linux environment and SDK, the  Robustel R2111  allows for custom application development, enhancing its adaptability for complex IoT ecosystems and ensuring stable performance even under heavy network loads.

Key Features of Router R2111

The R2111 is engineered for reliability and performance in industrial settings. Here's a simplified breakdown of its key specifications, highlighting its suitability for  industrial secure network deployments  and its comprehensive feature set:

Hardware & Performance

  •  Processor:  Dual-core, 880 MHz for powerful data processing.

  •  Memory:  256 MB RAM and 32 MB Flash, with additional SDK memory.

  •  Operating System:  RobustOS, a secure and stable Linux-based platform.

Connectivity

  •  Ethernet Ports:  5 x Gigabit Ethernet ports (10/100/1000 Mbps), flexibly configurable as LAN or WAN+LAN for versatile  Robustel R2111 NAT  setups.

  •  WAN Features:  Supports Static IP, DHCP Client, and ICMP probing.

  •  LAN Features:  Includes DHCP Server and IP Passthrough.

Software & Management

  •  Network Protocols:  Comprehensive support for standard protocols (TCP, UDP, DHCP, HTTP, DNS, SSH2, etc.).

  •  Firewall:  Robust features like DMZ, anti-DoS, IP/Domain/MAC filtering, Port Mapping, and Access Control for enhanced security of  industrial network deployments .

  •  Management:  Accessible via Web GUI and CLI.

  •  Apps & Cloud:  Supports various applications (L2TP, PPTP, DMVPN, etc.) and integrates with RCMS for remote monitoring and updates.

Physical & Environmental


  •  Design:  Durable metal housing with IP30 ingress protection.

  •  Dimensions & Weight:  Compact design (30 x 82 x 127mm), 309g.

  •  Installation:  Desktop, wall, and 35 mm DIN rail mounting options.

  •  Power:  Wide input voltage range (12~36 V DC) with low power consumption.

  •  Temperature:  Wide operating range from -25°C to +70°C for harsh industrial environments.


This simplified overview showcases the  Robustel R2111  as a powerful, flexible, and robust industrial router, perfectly suited for demanding applications requiring advanced  industrial routing and secure NAT functionalities .


Detailed Application Example: Configuring R2111 for Cross-Segment Communication with NAT

This section details a concrete application example for cross-segment communication facilitated by an R2111  Industrial NAT Router . It involves a systematic approach to configuring and verifying the functionality of these settings to ensure seamless external access.

(Note: This section's structure is preserved for easy screenshot insertion.)

Network Topology and Requirement

The core requirement is to map two internal network servers to specific external IP addresses via an R2111 router, allowing external hosts to access them. This showcases  Robustel R2111 Industrial NAT Secure Router  providing dedicated external visibility.

  •  Router Model:  R2111

  •  Firmware Version:  5.x.x

  •  Server 1 IP: 192.168.105.100

  •  Server 2 IP: 192.168.105.200

Network topology diagram showing a Robustel R2111-4L router connecting two servers (IPs 192.168.105.100/24, 192.168.105.200/24) and multiple clients (IPs 172.16.100.x/24). The diagram illustrates the router

One-to-One NAT Mapping Goal

  • LAN IP 192.168.105.100 is mapped to WAN IP 172.16.100.100

  • LAN IP 192.168.105.200 is mapped to WAN IP 172.16.100.200

NAT Router Configuration Steps

Firewall Rule Configuration for One-to-One NAT

(Path: Network -> Firewall -> Custom Rules -> +)

Define the rules for traffic translation. Add each custom firewall rule precisely:

  • -t nat -I POSTROUTING -d 192.168.105.100/32 -j SNAT --to 192.168.105.1

    •  Purpose:  Outgoing traffic from Server 1 is source NAT'd to the router's LAN IP.

  • -I PREROUTING -t nat -d 172.16.100.100/32 -j DNAT --to-destination 192.168.105.100

    •  Purpose:  Incoming traffic to public IP 172.16.100.100 is destination NAT'd to Server 1.

  • -t nat -I POSTROUTING -d 192.168.105.200/32 -j SNAT --to 192.168.105.1

    •  Purpose:  Outgoing traffic from Server 2 is source NAT'd to the router's LAN IP.

  • -I PREROUTING -t nat -d 172.16.100.200/32 -j DNAT --to-destination 192.168.105.200

    •  Purpose:  Incoming traffic to public IP 172.16.100.200 is destination NAT'd to Server 2.

After adding rules, click "Submit", then "Save & Apply".


Screenshot of the Robustel router admin interface, displaying the Firewall Custom Rules configuration. The image highlights input fields for adding new iptables rules, including index, description, and the rule itself, along with submit and save buttons for advanced network security setup.

LAN Port Multiple IP Address Addition

(Path: Interface -> LAN -> Multiple IP -> Add)

Add public-facing IP aliases to the LAN interface:

  •  IP-01: 172.16.100.100/32

  •  IP-02: 172.16.100.200/32

Click "Submit", then "Save & Apply".

Screenshot of the Robustel router admin interface, showing the LAN Multiple IP Settings section. The image highlights how to configure IP addresses and netmasks, as well as the

Results Check: Verifying Robustel R2111 NAT Functionality

To confirm  Robustel R2111 NAT  functionality, perform these verification steps:

  •  External Client Access:  From an external network, attempt to access services on Server 1 (192.168.105.100) using 172.16.100.100, and Server 2 (192.168.105.200) using 172.16.100.200.

    • Example: Openhttp://172.16.100.200in a web browser.

  

Web browser interface screenshot showing the root directory content of an HFS (HTTP File Server) accessed via IP address 172.16.100.200:8088. The page lists a file named "readme.txt" along with its size, timestamp, and hit count.

  •  Service Verification:  Ensure services are not just accessible, but fully functional (e.g., pages load, forms submit, applications behave as expected).

  •  Connectivity Confirmation:  Successful access and interaction confirm correct NAT rules and IP assignments on your  Robustel R2111 , proving effective translation and traffic handling.

If issues arise, re-check configurations or review R2111 system logs (System -> Debug).


Conclusion

The challenges of modern industrial networking—from IP conflicts and legacy devices to secure cross-segment communication—require more than just a standard router. They require an intelligent network manager. The  Robustel R2111 Industrial NAT Router  leverages precise NAT address translation and powerful firewall policies to solve these critical problems. It provides a secure, efficient, and cost-effective foundation for building interconnected and intelligent factory networks, making it an essential component for any Industry 4.0 initiative.

Frequently Asked Questions (FAQ)

Q1: What is the primary purpose of One-to-One NAT on an Industrial NAT Router?

 A1: Its primary purpose is to enable dedicated external access to a specific internal server. It maps a private internal IP directly to a unique public-facing IP, allowing external hosts to initiate connections to that resource without exposing the entire private network.

Q2: Does the R2111 support VPN capabilities?

A2: Yes, the Robustel R2111 supports various VPN capabilities through its App Center (OpenVPN, L2TP, PPTP, DMVPN, VRRP, Wireguard). RobustOS supports these VPN types via downloadable Apps, offering secure tunneling for your Industrial NAT Router.

Q3: What is RobustOS, and why is it important for the R2111?

A3: RobustOS is the proprietary operating system for Robustel routers. It provides a professional GUI and crucial connection stability for critical IoT applications. Its maturity and features ensure the R2111's reliable performance, ease of Robustel R2111's NAT configuration, and robust security.

Q4: How does RCMS simplify managing multiple R2111 routers?

A4: RCMS (Robustel's Cloud Management System) is a free platform for managing an estate of routers. It offers location overview, data usage/signal strength monitoring, and crucial over-the-air updates for firmware, configuration, and Apps, significantly reducing operational overhead for large-scale deployments.